Friar Tux: Doubling Warehouse Capacity with Full Second-Story Mezzanine Installation

Friar Tux faced a common challenge in the formal wear industry – their suit inventory was outgrowing their warehouse footprint, but relocating would disrupt their established distribution operations. AMFI engineered a game-changing solution by installing a complete second-story mezzanine platform that spanned their entire 12,000 square foot warehouse. This massive structural steel platform effectively doubled their storage capacity while allowing uninterrupted suit storage and fulfillment operations to continue on the ground level. Our licensed engineers designed the long-span mezzanine system to support the specific weight requirements of garment storage, including heavy-duty rolling racks and the constant movement of inventory, while maintaining clear sight lines and accessibility throughout both levels.

The complexity of this project highlighted AMFI's comprehensive capabilities, from initial high pile storage analysis through final inspection approval. Our AWS-certified fabrication team constructed custom conveyor support platforms to connect the two levels, enabling efficient inventory flow between floors. We integrated multiple access points with our industrial-grade staircases and installed protective guardrails throughout the perimeter to ensure employee safety. The entire structure was engineered to meet strict seismic zone requirements while accommodating Friar Tux's specialized garment handling equipment. Our locally-based team coordinated the installation during off-peak hours to minimize disruption to their rental operations, completing the project on schedule and within budget. Today, Friar Tux's expanded facility operates at peak efficiency, with their new mezzanine level providing organized storage zones, quality control areas, and streamlined order fulfillment – all made possible by AMFI's custom steel solutions and professional installation services.